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Multilayer material for the Whipple shield front bumper of spacecrafts

This case study, the winning report from the 2023 Ansys International Materials Selection Challenge, explores the design of an impedance-graded Whipple shield using Ansys Granta EduPackTM, a teaching software for materials education. As space travel advances, spacecraft face increasing risks from hypervelocity (3–18 km/s) space debris. Whipple shields mitigate impact damage by fragmenting projectiles upon collision. Impedance-graded designs enhance this effect through shockwave interactions, inducing stresses that further break the debris. This project optimizes such a design with an added thermal insulation layer. The results align with the 2023 software release, showcasing advanced materials selection for space applications.

Learning Outcomes

  • Explain the function and structure of Whipple shields in mitigating hypervelocity impacts from space debris.
  • Derive appropriate performance indices for assessing impact-resistant materials in spacecraft protection.
  • Select materials for a multilayer impact-resistant system based on mechanical, thermal, and mass constraints.

Applicable Courses

  • Materials Selection
  • Mechanics of Materials
  • High Speed Aerodynamics

Related Resources

  1. Performance Indices Reference Booklet
  2. 2023 International Materials Selection Challenge Final Reports
  3. 2024 International Materials Selection Challenge Final Reports

Downloadable Content

  • Case study PDF
Whipple bumper case study web image

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