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Fail-Safe Digital Twin – ANSYS Advantage – V13 I1 – Article

Configurable safety relays help prevent injuries and damage in factory automation systems by cutting off electrical power in response to data received from sensors. When a safety relay fails, the production line must be halted until the relay can be repaired or replaced, resulting in expensive downtime. Phoenix Contact Electronics engineers use ANSYS software to develop a digital twin of its safety relays that will integrate real-time sensor data with simulation results to predict failures in advance. The relay can then be replaced or repaired while the line is not operating.

Author: Phoenix Contact Electronics GmbH Type: Article Date:
Product Name: ANSYS Twin Builder, ANSYS Maxwell, ANSYS SCADE Suite
Product Category: Systems, Electronics, Electronics - Electromechanical, Embedded Software
Industry: Industrial Equipment


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Simulation in the News – ANSYS Advantage – V13 I1 – Article

A roundup of news items featuring simulation

Author: ANSYS Type: Article Date:


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Framing a Stronger, Lighter Race Car – ANSYS Advantage – V13 I1 – Article

Engineering student teams in universities around the world compete in the Formula SAE (FSAE) competition to build a race car, giving them an opportunity to apply their engineering knowledge, in a practical and fun way. The E-AGLE Trento racing team takes advantage of ANSYS additive manufacturing solutions and topology optimization in ANSYS Mechanical to design a car that is lighter, has stronger joints and is easier to build than a typical FSAE car.

Author: University of Trento Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS Additive Suite, ANSYS Academic Student
Product Category: Structures
Industry: Automotive
Sub Industry: Cars and Light Trucks


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Less Pain to Predict Strain – ANSYS Advantage – V13 I1 – Article

Vibrations from large power generators can steadily weaken their own supporting structures over time. By themselves, pure analytical models of the strain history on the metal frame are not nearly accurate enough without good experimental correlation. Cummins developed a new spin on a decades-old challenge of generator set durability modeling by integrating True-Load’s strain correlation models with its overall structural analysis in ANSYS Mechanical to rev up its simulation workflow.

Author: Cummins Power Systems Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS SpaceClaim
Product Category: Structures, 3D Design
Industry: Energy
Sub Industry: General Industrial Equipment


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Catching the Sun – ANSYS Advantage – V13 I1 – Article

By moving solar panels to follow the sun across the sky, solar trackers can generate more power. These solar power plants can be damaged at high wind speeds. CPP Wind Engineering used simulation to determine the cause of failure and to identify operating procedures and design changes that can prevent them.

Author: CPP Wind Engineering Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS SpaceClaim
Product Category: Structures, 3D Design
Industry: Energy


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Powering Up for the Future – ANSYS Advantage – V13 I1 – Article

Countries around the world increasingly rely on renewable energy technologies for electricity. Brazilian company WEG is a leader in design and production of electric machines including those for renewable energy which requires overcoming a wide range of engineering challenges. WEG Energy leverages the broad portfolio of ANSYS solutions across all aspects of product design, throughout the design process and even during product operation.

Author: WEG Type: Article Date:
Product Name: ANSYS Maxwell, ANSYS Mechanical, ANSYS nCode, ANSYS Workbench, ANSYS CFX, ANSYS CFD
Product Category: Electronics, Electronics - Electromechanical, Fluids, Multiphysics, Structures, Platform
Industry: Energy
Sub Industry: General Industrial Equipment, Thermal Turbomachinery, Wind Turbines


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Electrifying Solutions for Motors and Generators - ANSYS Advantage - V13 I1 - Article

The market for electric power generation equipment is growing more competitive every day, with customers demanding more reliable, eco-friendly products at lower cost. Marelli Motori meets these demands using ANSYS Maxwell, ANSYS Mechanical and ANSYS CFD in multiphysics simulations to deliver the tailor-made solutions their customers have come to rely on. More recently, they have begun using ANSYS Discovery Live to obtain instantaneous simulation results with every on-the-fly change to a product’s geometry or operating conditions, greatly reducing design time.

Author: Marelli Motori SpA Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS CFD, ANSYS CFX, ANSYS Discovery Live
Product Category: Fluids, Structures, Electronics, Electronics - Electromechanical, 3D Design, Multiphysics
Industry: Energy


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Electrification of Aircraft Propulsion - ANSYS Advantage - V13 I1 - Article

To provide aircraft suitable for short distance travel while reducing emissions, Zunum Aero is turning to electrification to create hybrid-electric systems. The challenge of developing these more electric aircraft requires the deployment of engineering simulation to achieve performance goals and to reduce the time and costs of testing.

Author: Zunum Aero Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS CFD, ANSYS Fluent
Product Category: Fluids, Structures
Industry: Aerospace and Defense
Sub Industry: Aircraft, Aircraft OEMs and Suppliers


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Next Generation of Electric Vehicle Motors – The Silent Treatment – ANSYS Advantage – V13 I1 – Article

The switched reluctance motor (SRM) is a potential contender for the next-generation electric vehicle traction motor because of its low cost, high efficiency, and ability to operate at higher temperatures and in other harsh environments. However, SRMs are prone to torque ripple which can generate troublesome noise in vehicles. Continuous Solutions used ANSYS Maxwell electromagnetic simulation software to reduce torque ripple by 90 percent and total noise by 50 percent in an SRM that will be used in the electrification of traction vehicles for agriculture machinery, mining machinery, and civil and tactical applications.

Author: Continuous Solutions LLC Type: Article Date:
Product Name: ANSYS Maxwell, ANSYS Simplorer, ANSYS RMxprt
Product Category: Electronics, Electronics - Electromechanical
Industry: Automotive
Sub Industry: Car and Light Truck OEMs


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The Path of Least Resistance - ANSYS Advantage - V13 I1 - Article

When lightning strikes an automobile, the metal frame provides the path of least impedance to the ground, protecting the vehicle’s occupants from injury. But as lightning flows over the frame or through the vehicle's electrical systems, it can damage sensitive components or even melt solder joints. The amount of electronics in vehicles is on the rise, so protection from lightning is becoming more important than ever. Fiat Chrysler Automobiles, with support from ESSS, the ANSYS channel partner in South America, uses ANSYS electromagnetic field simulation software to model lightning strikes and predict their impact on vehicle electronics so that future vehicles can be designed to be more resistant to damage.

Author: Fiat Chrysler Automobiles Type: Article Date:
Product Name: ANSYS Maxwell
Product Category: Electronics, Electronics - Electromechanical
Industry: Automotive
Sub Industry: Car and Light Truck OEMs


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