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Fail-Safe Digital Twin - ANSYS Advantage - V13 I1 - Article

Configurable safety relays help prevent injuries and damage in factory automation systems by cutting off electrical power in response to data received from sensors. When a safety relay fails, the production line must be halted until the relay can be repaired or replaced, resulting in expensive downtime. Phoenix Contact Electronics engineers use ANSYS software to develop a digital twin of its safety relays that will integrate real-time sensor data with simulation results to predict failures in advance. The relay can then be replaced or repaired while the line is not operating.

Author: Phoenix Contact Electronics GmbH Type: Article Date:
Product Name: ANSYS Twin Builder, ANSYS Maxwell, ANSYS SCADE Suite
Product Category: Systems, Electronics, Electronics - Electromechanical, Embedded Software
Industry: Industrial Equipment


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Simulation in the News - ANSYS Advantage - V13 I1 - Article

A roundup of news items featuring simulation

Author: ANSYS Type: Article Date:


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Next Generation of Electric Vehicle Motors - The Silent Treatment - ANSYS Advantage - V13 I1 - Article

The switched reluctance motor (SRM) is a potential contender for the next-generation electric vehicle traction motor because of its low cost, high efficiency, and ability to operate at higher temperatures and in other harsh environments. However, SRMs are prone to torque ripple which can generate troublesome noise in vehicles. Continuous Solutions used ANSYS Maxwell electromagnetic simulation software to reduce torque ripple by 90 percent and total noise by 50 percent in an SRM that will be used in the electrification of traction vehicles for agriculture machinery, mining machinery, and civil and tactical applications.

Author: Continuous Solutions LLC Type: Article Date:
Product Name: ANSYS Maxwell, ANSYS Simplorer, ANSYS RMxprt
Product Category: Electronics, Electronics - Electromechanical
Industry: Automotive
Sub Industry: Car and Light Truck OEMs


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Plugging In to the Potential of Electrification - ANSYS Advantage - V13 I1 - Article

With concern for the environment continuing to grow, consumers and government regulators alike are calling for cleaner, more sustainable energy technologies. With its focus on electric vehicles, the automotive industry has been at the forefront of the product electrification movement — but this trend is now impacting every industry. Engineering simulation is playing a critical role in helping engineers understand and capture the benefits of electrification for their own product designs.

Author: ANSYS Type: Article Date:
Industry: Energy, Automotive, Aerospace and Defense


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Peak Performance for an Electric Vehicle - ANSYS Advantage - V13 I1 - Article

Developing a vehicle to compete in the Pikes Peak International Hill Climb is a test for engineers around the world. Volkswagen Motorsports engineers were determined to build a car that could compete with the best but they had less than a year to do it — and the car would be electrically powered. Using determination, ingenuity and aided by multiphysics simulation the Volkswagen team smashed the race’s all-time electric speed record.

Author: Volkswagen Type: Article Date:
Product Name: ANSYS Fluent, ANSYS Twin Builder
Product Category: Systems, Fluids
Industry: Automotive
Sub Industry: Car and Light Truck OEMs


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The Path of Least Resistance - ANSYS Advantage - V13 I1 - Article

When lightning strikes an automobile, the metal frame provides the path of least impedance to the ground, protecting the vehicle’s occupants from injury. But as lightning flows over the frame or through the vehicle's electrical systems, it can damage sensitive components or even melt solder joints. The amount of electronics in vehicles is on the rise, so protection from lightning is becoming more important than ever. Fiat Chrysler Automobiles, with support from ESSS, the ANSYS channel partner in South America, uses ANSYS electromagnetic field simulation software to model lightning strikes and predict their impact on vehicle electronics so that future vehicles can be designed to be more resistant to damage.

Author: Fiat Chrysler Automobiles Type: Article Date:
Product Name: ANSYS Maxwell
Product Category: Electronics, Electronics - Electromechanical
Industry: Automotive
Sub Industry: Car and Light Truck OEMs


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Electrification of Aircraft Propulsion - ANSYS Advantage - V13 I1 - Article

To provide aircraft suitable for short distance travel while reducing emissions, Zunum Aero is turning to electrification to create hybrid-electric systems. The challenge of developing these more electric aircraft requires the deployment of engineering simulation to achieve performance goals and to reduce the time and costs of testing.

Author: Zunum Aero Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS CFD, ANSYS Fluent
Product Category: Fluids, Structures
Industry: Aerospace and Defense
Sub Industry: Aircraft, Aircraft OEMs and Suppliers


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Powering a Revolution - ANSYS Advantage - V13 I1 - Article

The increasing electrification of the world around us — from transportation to industrial machines — is changing the nature of energy production, distribution and consumption. And these changes are significantly impacting traditional product development processes. The use of electronic systems and components can mean a new degree of engineering complexity and introduce design considerations that did not exist before. Yet product development teams still must meet ambitious delivery schedules, aggressive cost targets and stringent regulatory requirements. Given these challenges, engineering simulation is a competitive imperative for those engineering teams participating in the next electrification revolution.

Author: ANSYS Type: Article Date:
Industry: Energy, Automotive, Aerospace and Defense


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Electrifying Solutions for Motors and Generators - ANSYS Advantage - V13 I1 - Article

The market for electric power generation equipment is growing more competitive every day, with customers demanding more reliable, eco-friendly products at lower cost. Marelli Motori meets these demands using ANSYS Maxwell, ANSYS Mechanical and ANSYS CFD in multiphysics simulations to deliver the tailor-made solutions their customers have come to rely on. More recently, they have begun using ANSYS Discovery Live to obtain instantaneous simulation results with every on-the-fly change to a product’s geometry or operating conditions, greatly reducing design time.

Author: Marelli Motori SpA Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS CFD, ANSYS CFX, ANSYS Discovery Live
Product Category: Fluids, Structures, Electronics, Electronics - Electromechanical, 3D Design, Multiphysics
Industry: Energy


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Less Pain to Predict Strain - ANSYS Advantage - V13 I1 - Article

Vibrations from large power generators can steadily weaken their own supporting structures over time. By themselves, pure analytical models of the strain history on the metal frame are not nearly accurate enough without good experimental correlation. Cummins developed a new spin on a decades-old challenge of generator set durability modeling by integrating True-Load’s strain correlation models with its overall structural analysis in ANSYS Mechanical to rev up its simulation workflow.

Author: Cummins Power Systems Type: Article Date:
Product Name: ANSYS Mechanical, ANSYS SpaceClaim
Product Category: Structures, 3D Design
Industry: Energy
Sub Industry: General Industrial Equipment


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